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1. TECHNOLOGY SERVICES:
Contract Manufacturing, Tolling & Job Work
Product Development:
  • Product design & evaluation
  • Optimization & process flowsheet development
  • Yield & process economics analysis
Process Development/Pilot Plant:
  • Bench scale process development & evaluation
  • Process scale up & flowsheet development
  • Pilot scale process optimization & costing
  • Data analysis & report generation
Laboratory Support/Services:
  • Product characterization, chemical analysis & literature information
  • Physical properties analysis
  • Report generation
2. INFRASTRUCTURE:
Manufacturing:
  • 1-5000 kg. batch size capability
  • Indian FDA (Pune) approved facility
  • GMP operation (Pune)
  • Plants located in Pune, Mumbai and Ahmedabad in India
  • Total land approximately 14 acres (three locations)
Equipment:
  • Plant reactors:
Glass lined reactors   SS reactors
3000 Ltr. 1 Nos.   7000 Ltr. 1 No.
2000 Ltr. 3 Nos.   3000 Ltr. 1 No.
800 Ltr. 2 No.   2500 Ltr. 1 No.
      1500 Ltr. 1 No.
      1000 Ltr. 1 No.
       500 Ltr. 1 No.
       350 Ltr. 1 No.
  • Adequate blending, formulation & storage facilities are provided in the plants
  • Adequate utilities available such as boilers, cooling towers, chilling plant, brine cooling plant, compressed air, nitrogen, vacuum, etc.
Laboratory Capacity:
  • Well equipped laboratory for process and quality control of all relevant materials
  • Fully equipped laboratory with 50 Ltr. glass reactor for pilot reactions.
  • Highly qualified professionals experienced in R&D, QC/QA and project management.
  • UV, GC, HPLC, Karl Fisher, Brookfield viscometer, and other instruments.
  • Wet analytical chemistry laboratory.
Technology/Processes:
  • Amination
  • Anionic/cationic polymerization
  • Antifoam/defoamer compounding
  • Compounding of silicones
  • Continuous polymerization
  • Emulsification
  • Emulsion polymerization
  • Equilibration
  • Esterification/trans-esterification
  • General organic laboratory synthesis
  • Hydrolysis
  • Hydrosilation
  • Nitration
  • Oxidation/reduction
  • Quaternization
  • Silicone surfactants
  • Synthesis of amino/epoxy /carboxy silicones
3. ACCOMPLISHMENTS:
  • Developed and commercialized over 60 specialty chemical products over the past 8 years
  • DMPS/functional silicones polymerization technology and its commercialization
  • Silicone-carbon bond creation through hydrosilation technology for the first time in India
  • Equilibrated methyl hydrogen fluid manufacturing via continuous polymerization
  • Silicone block-copolymers for textile industry
  • Tailor-made silicone polymers for prophylactics, tire, textile, construction & rubber industries
  • Development of acrylate ester-based pour point depressant for off-shore crude oil transport
  • Toll manufacturing of functional silicones for a multi-national company
  • Custom manufacturing of silicones for various outside companies
4. CURRENT PROJECTS:
  • Bulk drug intermediates
  • Custom formulations for textile fabric/garment finishing operation
  • Development of mono-dispurse high viscosity silicone fluid anionic emulsions
  • Personal care products
  • Polyelectrolytes
  • Polyurethane-based formulation for textile industry
  • Sealants for construction and engineering industries
  • Silicone antifoam for petrochemical industry
  • Silicone surfactant for petrochemical industry
  • Silicone surfactant for polyurethane industry
  • Water treatment chemicals
5. AFFILIATIONS
  • Pune University, Pune, India
  • UDCT (University Department of Chemical Technology), Mumbai, India
  • National Chemical Laboratory, Pune, India
  • Engineering Research Consortium, Univ. of Florida, Florida USA
  • Department of Science & Technology, Government of India
  • "Textile Finishing Fundamentals" and "Surface Chemistry of Fabric Care" Supported by Columbia University, Prof. P. Somasundaran
 
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